System Software
System Software
Darpan Building, Pune, Maharashtra
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Form Fill Seal machine controllers

The Packaging Controllers have earned a great reputation all over the FFS, FMCG and pharma industry for their rolein providing a simple, robust and high speed solution for the bagging and packaging machine automation.

The controllers are manufactured with the best quality components and proven design techniques. The software algorithms developed for these controllers are highly suitable to cover most of the inquiries in this field.

The controller mainly targets the below market applications:

1. Bagging unit of linear and multi head weighers.
2. Bagging unit of auger fillers.
3. Bagging unit of cup fillers.
4. Control of bagging of all types of FFS machines.

They provide a good amount of I/Os suitable for industry standard interface.
These controllers are almost maintenance free and have an established market since last 15 years.
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Auger Filler FFS Machine Controller
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Auger Filler FFS Machine Controller

High speed auger filler machines require precise control of the auger motor mechanism. To achieve this, our auger filler logic controller takes care of auger pulse counting and clutch brake on/off system along with synchronised FFS bagging control.

The exclusive features of this controller are:
1. Auger operation modes:
1.1 timing mode
1.2 pulse counter mode
2. Pulse count setting in 6-digit format.
3. FFS operations:
3.1 Pulling
3.2 Sealing
3.3 Cutting
3.4 Batch coding
3.5. Material feeding conveyor start/stop control using level sensor.

List of outputs:
1. auger clutch
2. auger brake
3. puller clutch
4. puller brake
5. horizontal sealer
6. vertical sealer
7. batch cutter
8. perforation cutter
9. batch coding/ printing
10. conveyor motor

List of inputs:
1. Photomark
2. Auger pulse counter (high speed counter upto 500khz)
3. Material level sensor.
4. extra inputs as required by the machine's logic.

1. Fully automatic auger filler vertical form fill seal machines.
2. Semi-pneumatic auger filler machines.
3. Conveyor synchronised auger filler machines.

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FFS Pouch Packaging Machine Controller
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FFS Pouch Packaging Machine Controller

The Packaging controller standard, popularly known as Master Controller, is a compact easy to use controller to perform the bagging related operations of the packaging VFFS machines. This controller has 9 outputs and 9 inputs and can be interfaced with all the sensors, coils and motors used in any standard FFS/VFFS machine.

Designed with an intelligent logic and fail safe electronic hardware, this controller provides a standalone solution for all types of fully automatic/ semi-pneumatic/ fully pneumatic FFS machines.



  1. Output list:
    • Pulling clutch-brake control.
    • Horizontal sealing
    • Vertical sealing.
    • Batch cutter and perforation cutter.
    • Nitrogen flushing.
    • Batch coding/printer.
    • Conveyor motor output
    • 02 extra outputs.
  2. Input list:
    • Photomark sensor
    • Machine proxy sensor
    • 06 other extra inputs.
  3. Configurable delay times and hold times for all the operations.
  4. Pouch counter.
  5. Front panel I/O indicators.
  6. Power: 24Vdc.
  7. Dimensions: 144mm x 96mm x 175mm (L x B x D).

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SS PLC 1016 V3 Packaging Machine PLC
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SS PLC 1016 V3 Packaging Machine PLC

Read More... the SS PLC 1016 V3 is a first of its kind controller designed and developed for packaging machine control system.this controller is pre-programmed and also can be field programmable for any logic changes.the controller comes along with a standard 4.3

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